Illustrated Science for Boys and Girls. Unknown
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BACK” UMBRELLA.
If you were to see these sticks, often crooked and gnarled, with a piece of the root left on, you would think they would make very shabby sticks for umbrellas. But they are sent to a factory where they are steamed and straitened, and then to a carver, who cuts the gnarled root-end into the image of a dog or horse’s head, or any one of the thousand and one designs that you may see, many of which are exceedingly ugly. The artist has kindly made a picture for you of a “natural” stick just as it is brought from the ground where it grows, and, then again, the same stick after it has been prepared for the umbrella.
Of the imported “natural” sticks, the principal are olive, ebony, furze, snakewood, pimento, cinnamon, partridge, and bamboo. Perhaps you do not understand that a “natural” stick is one that has been a young tree, having grown to be just large enough for an umbrella stick, when it was pulled up, root and all, or with at least a part of the root. If, when you buy an umbrella that has the stick bent into a deep curve at the bottom for the handle, you may feel quite sure that it is of partridge wood, which does not grow large enough to furnish a knob for a handle, but, when steamed, admits of being bent.
The “runner,” “ferule,” “cap,” “band,” etc., form what is called umbrella furniture and for these articles there is a special manufactory. Another manufactory cuts and grooves wire of steel into the “ribs” and “stretchers.” Formerly ribs were made out of cane or whalebone; but these materials are now seldom used. When the steel is grooved, it is called a “paragon” frame, which is the lightest and best made. It was invented by an Englishman named Fox, seventeen or eighteen years ago. The latest improvement in the manufacture of “ribs” is to give them an inward curve at the bottom, so that they will fit snugly around the stick, and which dispenses with the “tip cup,”—a cup-shaped piece of metal that closed over the tips.
AN UMBRELLA HANDLE
au naturel.
Of course we should all like to feel that we Americans have wit enough to make everything used in making an umbrella. And so we have in a way; but it must be confessed that most of the silk used for umbrella covers, is brought from France. Perhaps if the Cheney Brothers who live at South Manchester in Connecticut, and manufacture such elegant silk for ladies’ dresses, and such lovely scarfs and cravats for children, were to try and make umbrella silk, we would soon be able to say to the looms of France, “No more umbrella silk for America, thank you; we are able to supply our own!”
CUTTING THE COVERS.
But the “Yankees” do make all their umbrella gingham, which is very nice. And one gingham factory that I have heard about has learned how to dye gingham such a fast black, that no amount of rain or sun changes the color. The gingham is woven into various widths to suit umbrella frames of different size, and along each edge of the fabric a border is formed of large cords. As to alpaca, a dye-house is being built, not more than a “thousand miles” from Philadelphia on the plan of English dye-houses, so that our home-made alpacas may be dyed as good and durable a black as the gingham receives; for although nobody minds carrying an old umbrella, nobody likes to carry a faded one. Although there are umbrellas of blue, green and buff, the favorite hue seems to be black.
And now that we have all the materials together to make an umbrella, let us go into a manufactory and see exactly how all the pieces are put together.
First, here is the stick, which must be “mounted.” By that you must understand that there are two springs to be put in, the ferule put on the top end, and if the handle is of other material than the stick, that must be put on.
The ugliest of all the work is the cutting of the slots in which the springs are put. These are first cut by a machine; but if the man who operates it is not careful, he will get some of his fingers cut off. But after the slot-cutting machine does its work, there is yet something to be done by another man with a knife before the spring can be put in. After the springs are set, the ferule is put on, and when natural sticks are used, as all are of different sizes, it requires considerable time and care to find a ferule to fit the stick, as well as in whittling off the end of the stick to suit the ferule. And before going any farther you will notice that all the counters in the various work-rooms are carpeted. The carpet prevents the polished sticks from being scratched, and the dust from sticking to the umbrella goods.
FINISHING THE HANDLE.
After the handle is put on the stick and a band put on for finish or ornament, the stick goes to the frame-maker, who fastens the stretchers to the ribs, strings the top end of the ribs on a wire which is fitted into the “runner notch;” then he strings the lower ends of the “stretchers” on a wire and fastens it in the “runner,” and then when both “runners” are securely fixed the umbrella is ready for the cover.
As this is a very important part of the umbrella, several men and women are employed in making it. In the room where the covers are cut, you will at first notice a great number of V shaped things hanging against the wall on either side of the long room. These letter Vs are usually made of wood, tipped all around with brass or some other fine metal, and are of a great variety of sizes. They are the umbrella cover patterns, as you soon make out. To begin with, the cutter lays his silk or gingham very smoothly out on a long counter, folding it back and forth until the fabric lies eight or sixteen times in thickness, the layers being several yards in length. (But I must go back a little and tell you that both edges of the silk, or whatever the cover is to be, has been hemmed by a woman, on a sewing machine before it is spread out on the counter). Well, when the cutter finds that he has the silk smoothly arranged, with the edges even, he lays on his pattern, and with a sharp knife quickly draws it along two sides of it, and in a twinkling you see the pieces for perhaps two umbrellas cut out; this is so when the silk, or material, is sixteen layers thick and the umbrella cover is to have but eight pieces.
After the cover is cut, each piece is carefully examined by a woman to see that there are no holes nor defects in it, for one bad piece would spoil a whole umbrella.
Then a man takes the pieces and stretches the cut edges. This stretching must be so skilfully done that the whole length of the edge be evenly stretched. This stretching is necessary in order to secure a good fit on the frame.
After this the pieces go to the sewing-room, where they are sewed together by a woman, on a sewing-machine, in what is called a “pudding-bag” seam. The sewing-machine woman must have the machine-tension just right or the thread of the seam will break when the cover is stretched over the frame.
SEWING “PUDDING-BAG” SEAMS.
The next step in the work is to fasten the cover to the frame, which is done by a woman. After the cover is fastened at the top and bottom, she half hoists the umbrella, and has a small tool which she uses to keep the umbrella in that position, then she fastens the seams to the ribs; and a quick workwoman will do all this in five minutes, as well as sew on the tie, which has been made by another pair of hands. Then the cap is put on and the umbrella is completed.
But before it is sent to the salesroom, a woman smooths the edge of the umbrella all around with a warm flat-iron. Then another woman holds it up to a window where there is a strong light, and hunts for holes in it. If it is found to be perfect the cover is neatly arranged about the stick, the tie wrapped about it and fastened, and the finished umbrella goes to market for a buyer.
After the stick is mounted, how long, think you does it take to make an umbrella?
Well, my dears—it takes only fifteen minutes!
So you see that in the making of so simple an every-day article as an umbrella, that you carry on a rainy day to school, a great many people are employed; and to keep the world supplied with umbrellas thousands and thousands of men and women are kept busy, and in this way they earn money to buy bread and shoes and fire and frocks for the dear little folks at home, who in turn may some day become umbrella makers themselves.